Leaks of oil mist, cutting fluids, cooling fluids or other mist-form substances from machinery and ductwork create health and safety hazards for workers. Effective oil mist extraction is essential to prevent contamination of equipment, products and the work environment. Our full welded product range is designed to minimize air leakage. We offer:
The full welded range for oil mist systems includes a variety of high-quality, compatible components designed for seamless integration:
Crafted with precision, our laser-welded pipes use Sendzimir plates (0.75–1.25 mm thick) for maximum durability and airtightness. Heavier gauges are hand-welded for enhanced strength. Featuring 6 mm flat edges for universal ring compatibility, these pipes ensure a seamless, leak-proof connection in standard ducting systems.
Pressed bends (Ø80–Ø275) are manufactured from two precisely pressed halves that are laser welded together, ensuring a completely airtight connection. To enhance durability and corrosion resistance, the welding line is treated with Galvanal. Featuring 6 mm flat edges, this design guarantees smooth airflow while preventing leaks, making them a reliable and efficient choice for various industrial applications.
Segmented bends (Ø315 and above) are galvanized for enhanced protection and a secure, airtight connection. Each bend includes 6 mm flat edges. Designed for larger diameters, they provide robust performance in demanding industrial environments.
Made from rolled sheets and hand-welded, they come in various configurations, including 30º, 45º branches, T-branches and double branches. Galvanized and featuring 6 mm flat edges, these components ensure airtight performance under diverse operational conditions.
We also offer various hand-welded components, such as tapers, throttle valves and transition pieces. These parts feature grinded welds treated with Galvanal for enhanced corrosion resistance. Transition pieces come with straight "fbb" welded extensions for easy integration into existing systems. All components are designed with 6 mm flat edges, with customizable solutions available for unique requirements.
We also offer a wide selection of rings to ensure airtightness across different system needs. For a more detailed information, explore our full range of connecting components here.
Here, we provide an example of a fully welded oil mist filtration installation. This system is ideal for environments where oil mist needs to be safely captured and filtered, such as in metalworking, automotive manufacturing, food processing and industrial machining facilities.
1 - Suction ducting; 2 - Oil mist filter; 3 - Delivery ducting; 4- Industrial fan;
Extraction piping for contaminant capture
The entire ducting system (no.1) is full welded, providing a leak-proof solution that captures oil mist-laden air from inside the facility and directs it into the filtration system.
Efficient filtration process
The captured air is processed by the oil mist filtration unit (no.2), which effectively separates oil particles from the airflow.
24-hour operation with dual filters
This setup includes a dual-filter configuration that operates on an alternating 8-hour cycle. While one filter works, the other allows collected oil to drain, preventing clogging and ensuring 24-hour operation without interruptions.
Powerful suction and circulation
The industrial fan (no.5) delivers consistent suction and air circulation.
Oil mist in machining processes can lead to serious problems, including fouling of equipment, compromising product quality and creating an unhealthy work environment. To address these challenges, our full welded ducting system is specifically engineered to provide an effective solution.
Contact us today to find the ideal solution for your application and ensure airtight efficiency for years to come.